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White Castle's Robotic Path to Packaging Automation | Packaging World

Integrators used software to identify the optimal positioning of robots on the line based on their footprint, reach, and payload. The software also validates the requisite system performance in relation to the existing components of the packaging line.

Generally regarded as the world’s first fast-food hamburger chain, White Castle, founded in 1921, has over 350 locations in 15 states, mostly in the Midwest and metro-New York City. On the surface, that leaves a good portion of the U.S. without access to the indulgent palate pleasure of iconic square sliders, loaded with grilled onions and perhaps a slice of cheese. Packing Robot

White Castle

That was the case until 1987, when White Castle opened a retail division, which supplies merchants large and small across the U.S. with frozen, packaged sliders made at three U.S. factories. The factories mimic the way the sliders are made in restaurants but leave the final microwave preparation to the consumer.

White Castle

Robot Packer The retail sales model has been quite a success. At the end of 2021 White Castle sold its six-billionth retail slider, with over 20% of that total having come in the previous three years. Demand has been so high that White Castle’s Louisville, Ky. factory—one of the first White Castle frozen food plants opened in 1997—now operates three shifts, six days a week. It also serves approximately half of the U.S. retail volume, processing tens of thousands of pounds of meat in making 800,000 sliders per day. White Castle’s Louisville, Ky. factory operates three shifts, six days a week. It serves about half of the U.S. retail volume, processing tens of thousands of pounds of meat in making 800,000 sliders per day.